Matec TT2 Fast revolutionizes the discharge process for filter presses by drastically reducing dead time in the production cycle. As the fastest plate opening system available, it minimizes downtime and maximizes operational efficiency. Ideal for filter presses with more than 50 plates, the TT2 Fast system can discharge cakes for 100 plates in under 2 minutes and for 200 plates in under 4 minutes. This efficiency is achieved through advanced hydraulics: a steel bar per side, moved by dedicated oleodynamic pistons, opens the plate pack.
The system includes a secondary piston to lift a metal wedge, ensuring smooth and precise plate operation. An anti-crossing system prevents damage caused by misaligned plates, ensuring long-term reliability.
The Gasser Shaker system ensures perfect cake discharge by automatically shaking the plates. This prevents residual mud from sticking to the plates, which could lead to equipment damage during subsequent cycles. The system uses pneumatic pistons for low power consumption and reliable performance.
The automatic washing system effectively cleans plates and cloths, removing residual mud. It operates with dedicated valves and a piping system to wash the plates 20 at a time. Operators can set the frequency of washing cycles through the control panel, ensuring consistent performance and minimal manual intervention.
The Core Blow system clears residual mud from the central feeding conduit after the filtration cycle. This process occurs before cake discharge, redirecting the mud to the homogenizer tank and ensuring optimal cleanliness for the next cycle.
Designed to lower the residual moisture in mud cakes, the Cake Dryer injects air into the filter press, effectively drying the cakes. The dried air exits through the drainage system, leaving cakes ready for easier handling and disposal.
The Drip Tray System prevents water from dripping onto already discharged cakes, maintaining cleaner and drier outputs. Controlled by the PLC, the tray automatically moves under the filter press during filtration and retracts during cake discharge.
This closed-circuit system works in conjunction with membrane plates to rinse cakes with clean water before discharge. It reduces chemical content in the cakes to meet regulatory thresholds for “special mud” applications, ensuring compliance and improved material quality.
Matec’s TT2 Fast and its suite of accessories are engineered to optimize filter press operations, offering solutions that save time, reduce costs, and improve output quality. From efficient cake discharge to advanced cleaning systems, Matec provides a comprehensive package for industries demanding high performance and reliability.
Ready to upgrade your filter press with Matec TT2 Fast technology? Contact us to learn more about how Matec solutions can enhance your operations. Our team of experts is here to guide you every step of the way.
The TT2 Fast system accelerates the plate discharge process in filter presses, reducing downtime and increasing productivity.
The Gasser Shaker system uses pneumatic pistons to shake plates automatically, ensuring complete cake discharge and preventing damage to plates.
The Core Blow system cleans residual mud from the central feeding conduit, maintaining system cleanliness and preparing for the next filtration cycle.
The Cake Dryer system reduces the residual moisture in mud cakes, making them easier to handle and dispose of.
The Mud Cake Washing system rinses cakes to reduce chemical content, ensuring compliance with regulations for special mud handling.
