Sludge Assessment
Characterize solids (percent solids, particle size, grease, fibers) and current capture/filtrate quality.
Bench Testing
Screen polymers/coagulants; set dilution, aging time, and target dose; observe floc strength and drainage.
Feed & Mixing Design
Place injection points, set shear/mix energy, and choose make-down/aging equipment for consistent activation.
Equipment Tuning
Adjust belt/centrifuge/press parameters (fill rate, pressure/torque limits, dwell/air blow) to reach target dryness and cycle time.
Media Care
Specify cloth/belt type, cleaning regimen, and occasional reconditioning to prevent blinding and extend life.
Automation & Monitoring
Track capture %, cake % dry solids, filtrate clarity; alarms prompt dose or setting changes when loads swing.
Service & Training
Local techs calibrate systems, verify results with simple tests, and train operators with repeatable SOPs.
Reporting & Improvement
KPI dashboards and service reports document savings; we iterate the program as sludge and seasons change.